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wooden sword
Posted: 24 Jul 2020, 14:53
by Keilonrich22
So I got some sheets of wood from one of my cousins so figured would try to make a sword with what tool I have on hand I made the basic out line so far I plan to do a full katana so that means a guard, hilt , sheath etc. The reason I am making this thread to see if anyone can offer any advice on how I should continue since this is my first ever sword build I would appreciate any advice ,video recommendations and constructive criticism.
Tools that I have:
chisels
hand saw
clamps
coping saw
bench vice
wood plane
drill
router bits
wooden sword
Posted: 24 Jul 2020, 14:59
by Keilonrich22
this is what I have so far
wooden sword
Posted: 28 Jul 2020, 17:08
by Keilonrich22
Okay so I shaping out the katana now I was going to use a router to form the blade but I decided to use my planes and chisels instead I shaped out the edges, the tip of katana and the back then I used my rasp(file) and sandpaper to clean it up I feel as though I need to define the blade more hopefully it is visible in the picture I add I will also add the type of planes I use.
wooden sword
Posted: 28 Jul 2020, 17:10
by PharaohAtem
I don't know how to make swords, but I think it looks good so far. Cant wait to see more.
wooden sword
Posted: 28 Jul 2020, 17:11
by Keilonrich22
these are the planes I used
wooden sword
Posted: 28 Jul 2020, 17:14
by Keilonrich22
Thanks @PharaohAtem
wooden sword
Posted: 28 Jul 2020, 18:24
by weeabooweegee
Looks like it's coming along nicely!
wooden sword
Posted: 30 Jul 2020, 09:03
by hurleigh
cool! keep up the good work
wooden sword
Posted: 30 Jul 2020, 15:16
by Expendable
Very nice! From what I can see, your edge is good. What sort of wood are you using? If your intention is to paint the blade, you may need to use some wood hardener to keep the softer sections from absorbing all of the paint. You may want to cut some masking tape into an oval or diamond section on the back of the blade to protect it from your metal paint, so you can show that to inspectors to confirm it is, in fact, wood.
From what I can see, your blade looks to be very straight - did you give your blade just a slight curvature or is this a straight katana?
wooden sword
Posted: 30 Jul 2020, 19:10
by Keilonrich22
Thanks
@Expendable it is a straight katana my jig saw died on me so I had to shape it by hand using a pull saw, coping saw and chisels . I was thinking about painting it and planned to do some research about I made a note about what you suggested so thanks the katana is made from plywood
working on the guard right now my first 2 tries failed maybe I should change the design.

wooden sword
Posted: 04 Aug 2020, 22:57
by Keilonrich22
So I have been trying to make a sword guard with a coping saw I was trying to do something interesting for a design but that was harder then I thought so I gave up on that but I got a rotary tool from my uncle collin so I will give it another go at it after some practise with the rotary tool . I drilled some holes at the area where the blade attaches to the handle once I shape out the handle I will use glue and wooden dowels to attach them my hope is that it is enough to hold to not I will use nails.the handle tends to be the size of your forearm but I used my nephews forearm so it's shorter it going to him after so it made sense. Nothing changed much with the sword itself but I will post a picture of it with one of my practise guards so you you know what I'm planning hopefully I can give you some thing interesting with the guard . I still don't know what I'm doing for a habaki.
wooden sword
Posted: 22 Sep 2020, 13:14
by Expendable
Love the pins for your handle section. If you want this to come apart, you may want to finish each part separately and do the assembly when it's dry. How is this progressing?
wooden sword
Posted: 11 Apr 2024, 14:50
by TayloJa
Hello
How far have you got with your creation? You already have a good base!
I'm also trying to make my own wooden katana with the help of a website I use, and I want it to be as realistic as possible. I'd like to make absolutely all the parts of a real sword but I'm afraid that some of the details won't be feasible.
What do you think?
wooden sword
Posted: 13 Apr 2024, 10:31
by Rich-Allen1976
Impressive.
And as it's wooden, it'd be authorised to take to cons and stuff because it doesn't have sharp edges.